Set Up Your Biomass Briquettes or Pellets Manufacturing Plant in India
Are you interested in starting your own biomass briquettes or pellets manufacturing plant in India? We’re here to help you get started on the right foot!
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Biomass briquettes and pellets are fantastic alternatives to coal. These briquettes use organic waste such as rice husks, coffee waste, wood waste etc as raw materials. Several such raw materials in the required ratio are compressed via a briquetting or pelleting machine to get a final product which is available in varied sizes as per industry requirements.
Quality Biomass Briquettes are defined by:
| Technical Specifications | |
|---|---|
| Density | 900-1300 kg/m3 |
| Calorific value | 3600-4000 Kcal/kg |
| Ash | 6-10% |
| Moisture | ≤10% |
Quality Biomass Pellets are defined by:
| Technical Specifications | |
|---|---|
| Length | 6-25 mm |
| Calorific value | 3800-4600 Kcal/kg |
| Ash | 6-10% |
| Moisture | ≤15% |
Advantages of Biomass Briquettes
- Cheaper than Coal
- Easy to store & Transport.
- Sulphur Less
- Longer Burning Duration
- Wastage/Loss- 8% – 10%
Biomass Industry in India
India produces about 750 MMT of biomass per year. The surplus availability of biomass is estimated to be nearly 250 MMT per annum. While the demand for clean and reliable power generation is growing, the biomass market in India is expected to reach Rs. 32,000 crores by FY2030 – 31 and the current installed capacity for biomass production in India has grown at a CAGR OF 4% reaching 10 GW in FY22. The data suggests that Biomass potential is immense. So, Entrepreneurs, ready for challenges? Buyofuel will help you at every step forward.
Legal and Regulatory Requirement
Acquire or lease a suitable space for your manufacturing facility. Ensure it meets the requirements for production, storage, and safety standards. Set up the necessary infrastructure and utilities, such as power supply, water, and waste management systems.
Research and obtain the required licenses, permits, and certifications for operating a biomass briquette manufacturing business. Ensure compliance with environmental, safety, and labor regulations.
Right Location and Equipment
A suitable piece of land with an area of 2500 sq mtr to 5000 sq mtr is necessary. This land should provide ample space for the plant infrastructure and storage of raw materials.
Modern equipment and machinery are essential for the efficient production of biomass briquettes and pellets. Equipment Included in a complete Biomass Briquette/Pellet Plant: Crusher, Dryer, Briquette or Pellet Machine and/or Carbonization Furnace.
Production Process and Techniques
Install and configure the machinery according to the production process. Develop standard operating procedures (SOPs) for quality control, briquette formation, drying, and packaging.
Regularly monitor production, quality control, and customer feedback. Continuously improve processes, adjust pricing strategies, and explore opportunities for diversification or expansion as the business grows.
Marketing and Sales Channels
Develop a marketing plan to promote your biomass briquettes to potential customers. Utilize online and offline channels, industry associations, and trade shows to raise awareness and generate sales leads. Don’t worry, Buyofuel is already an established online platform. You can easily buy raw materials for manufacturing briquettes or pellets and sell the final goods to large corporate consumers easily.
Government subsidies are available to support Biomass Briquette & Pellet Projects:
Interest Subvention under Agriculture Infrastructure Fund: Access a 3% interest subvention per annum on loans up to Rs. 2 crores for 7 years, with no collateral security required. This scheme is operational until 2032-33.
MNRE Scheme: Receive Central Financial Assistance (CFA) upon successful commissioning of Biomass briquette/pellet manufacturing plants. Eligible for up to Rs. 9 lakh per MTPH of manufacturing capacity, capped at Rs. 45 lakh per plant.
State-specific MSME Incentives: Explore state-specific MSME incentives, such as a 15% capital subsidy on investment in Plant & Machinery and Building. General category entrepreneurs can benefit up to Rs. 20 lakhs, while Women and SC entrepreneurs can avail up to Rs. 25 lakhs.
Essentials to Set Up a Complete Biomass Briquettes and Pellets Production Plant:
- Crusher: Break down raw materials into manageable sizes.
- Conveyor: Transport materials efficiently within the production line.
- Dryer: Remove excess moisture to optimize pellet quality.
- Briquetting & Pelletizing Machine: Transform dried biomass into cylindrical briquettes and pellets.
The biomass briquette machine is employed to convert biomass into large diameter sticks, with or without a central hole. These briquettes can be customized into round, square, or hexagon shapes according to customer preferences. Typically utilized for heating boilers, and electricity generation, biomass briquettes offer versatile solutions for various energy needs.
Similarly, the biomass pellet machine is capable of transforming biomass raw material into cylindrical sticks ranging from 2 to 12mm in diameter. These biomass pellets possess the advantage of burning fully, making them ideal for home heating or boiler usage due to their compact size. Additionally, they find extensive application in horse bedding and power generation.
Production and Power Details
| Briquette | Power | Production |
|---|---|---|
| 100MM | 90 hp | 2500 kg/hr |
| 90MM | 86.5 hp | 2000 kg/hr |
| 80MM | 71.5 hp | 1500 kg/hr |
| 70MM | 59 hp | 1200 kg/hr |
| 60MM | 35 hp | 600 kg/hr |
| 40MM | 18 hp | 250 kg/hr |
| 30MM | 13 hp | 125 kg/hr |
| Pellets | Power | Production |
|---|---|---|
| LLP-46 | 47 hp | 500 kg/hr |
| LLP-57 | 59 hp | 600 kg/hr |
| LLP-68 | 71 hp | 700 kg/hr |
| LLP-810 | 86 hp | 900 kg/hr |
| LLP-1012 | 89 hp | 1100 kg/hr |
How to Decide Which Machine to Choose:
Selecting the right machine for your biomass involves understanding your specific requirements and market demand.
Ask yourself: Are you producing biofuel for sale or personal use? What will the biofuel be utilized for?
If you aim to manufacture fuel for industrial purposes such as power generation or central boiler systems, opting for a large biomass pellet machine equipped with a ring die or a mechanical stamping biomass briquette machine (capable of producing both pellets and briquettes) is advisable.
For those interested in creating fuel for BBQ purposes, the screw type biomass briquette machine offers an ideal solution. Briquettes produced by this machine can be used directly or transformed into charcoal briquettes for resale at a higher price.
Consideration of raw material characteristics is also crucial in your decision-making process. While both pellet and biomass briquette machines can utilize materials like sawdust, wood, straw, stalk, peanut shell, and rice husk, the suitability varies. For instance, pellet machines are more suitable for processing alfalfa, whereas both machines can handle straw, with pellet machines performing better. Additionally, different types of wood materials may require specific pellet machine models.
Ultimately, your choice between a pellet machine and a briquette machine depends on your preferences and budget constraints. While both options offer profitability and cost-saving benefits, it’s essential to select a machine that aligns with your specific needs and financial considerations.
In conclusion, whether you opt for a biomass pellet machine or a briquette machine, you’ll discover the process of producing solid fuel from biomass to be highly rewarding. Not only will you save costs, but you may also generate profits from this sustainable practice.
Raw materials used
Various raw materials can be utilized in making briquettes, with forest waste and residues, agricultural waste, and other types of waste being among the most common options. Forest waste and residues, deriving from fallen branches and twigs found in forests or wooded areas, stand as primary sources for briquette or pellet manufacturing. This material can often be acquired at little to no cost, depending on the specific conditions of the area. Similarly, agricultural waste, encompassing crop stalks, domestic animal manure, and residual plant matter post-harvest, emerges as another prominent source for briquette or pellet production. Like forest waste, agricultural waste is typically accessible at minimal expense and can be readily converted into briquette or pellets using specialized equipment provided by briquette or pellet machine manufacturers. Furthermore, there exist additional options for raw materials suitable for briquette or pellet manufacturing, including paper scraps and sawdust, contingent upon local conditions and availability in your region. Therefore, if you’re interested in contributing to sustainable practices and environmental conservation, considering investment in a briquette or pellet machine presents a viable option.
| Raw Materials | Calorific Value (Kcal/Kg) | Ash (%) |
|---|---|---|
| Groundnut Shell | 4500 | 3.8 |
| Bagasse | 4700 | 1.8 |
| Castor Seed Shells | 3860 | 8 |
| Saw Dust | 4400 | 1.2 |
| Cotton Stalks | Chips | 4200 | 3.01 |
| Bamboo Dust | 3700 | 8 |
| Babul Wood | 4707 | 0.9 |
| Coffee Husk | 4200 | 5.3 |
| Tobacco Waste | 1100 | 49.4 |
| Tea Waste | 4000 | 6.7 |
| Paddy Straw | 3469 | 15.5 |
| Mustard Stalk | 4200 | 3.4 |
| Mustard Shell | 4300 | 3.7 |
| Wheat Straw | 4000 | 8 |
| Sunflower Stalk | 4300 | 4.3 |
| Jute Waste | 4800 | 3 |
| Palm Husk | 3900 | 4.9 |
| Soya bean Husk | 3700 | 4.1 |
| Sugarcane Waste | 3900 | 10 |
| Barks Wood | 3000 | 4.4 |
| Forestry Waste | 4170 | 7 |
| Coir Pitch | 4146 | 13.6 |
| Rice Husks | 3200 | 22.2 |
| Wood Chips | 4300 | 1.20 |
| Market Ready Briquette Machines | |
|---|---|
| Piston Press | Flexible for various shapes and sizes |
| Screw Press | Consistent output for medium to large-scale production |
| Hydraulic Press | High-density briquettes for large-scale operations |
| Mechanical Stamping | Versatile production for various needs |
| Roller Press | Widely used in industries for a continuous briquette work with high capacity and low cost |
Briquette machines boast various features that contribute to their ease of operation, effectiveness, and security. When deciding on a machine, here are some characteristics to consider:
Variable Speed Drives (VSDs): VSDs empower users to adjust the speed of the briquette machine, enhancing productivity and reducing energy consumption.
Automatic Lubrication System: An automatic lubrication system ensures that the moving parts of the briquette machine are adequately lubricated, thereby extending the machine’s lifespan and reducing maintenance costs.
Integrated Control System: Users can monitor and control the operation of the briquette machine through an integrated control system, which promotes productivity and minimizes the risk of accidents.
Safety Features: Briquette machines are equipped with various safety measures, including emergency stop buttons, safety guards, and sensors, to mitigate the likelihood of accidents and injuries.
Customization Options: Certain briquette machines offer customization features such as interchangeable molds or dies, allowing users to produce briquettes in diverse sizes and shapes to suit their requirements.
Cost, output, and efficiency serve as pivotal factors when selecting a briquette or pellet machine. The choice of machine hinges on the specific needs of the user, with each type offering its own set of advantages and limitations.
Start Your Journey Today
Embark on your journey towards establishing a biomass briquettes plant in India with confidence. Buyofuel provides valuable insights, practical tips, and expert advice to help you navigate every step of the process.
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